The UPVC (Unplasticized Polyvinyl Chloride) Chemical Industry 90-Degree Flange is a specialized fitting designed to provide a reliable and durable connection for changing the direction of pipes in chemical processing and other corrosive environments. Made from high-quality UPVC, this flange offers excellent chemical resistance, ease of installation, and long-lasting performance, making it an essential component for a wide range of industrial applications.
Key Features:
Chemical Resistance: The UPVC material is highly resistant to a wide range of acids, alkalis, and corrosive substances, making it ideal for chemical processing and other corrosive applications.
Corrosion Resistance: The 90-degree flange is resistant to corrosion, ensuring long-lasting performance in harsh environments.
Smooth Surface: The smooth inner surface reduces friction and prevents the buildup of debris, ensuring optimal flow and minimizing the risk of blockages.
Flanged Design: The flanged design allows for easy disassembly and reassembly, facilitating maintenance and inspection without the need to cut or replace pipes.
Sealing Gasket: Comes with a high-quality sealing gasket to ensure a tight, leak-proof connection.
Easy Installation: The flange features standard dimensions and a user-friendly design, making it easy to connect with other UPVC pipes and fittings. No special tools are required, reducing installation time and effort.
Aesthetic Appeal: The clean, professional design adds a polished look to any installation, making it suitable for visible applications.
Benefits:
Leak-Proof Seals: The UPVC 90-Degree Flange ensures tight, leak-proof connections, preventing chemical leaks that can lead to inefficiencies and damage.
Cost-Effective: By simplifying installation and reducing the need for additional components, the flange offers a cost-effective solution for chemical processing and other industrial needs.
Environmentally Friendly: UPVC is a recyclable material, making this flange an environmentally responsible choice.
Versatility: Suitable for a variety of applications, including chemical processing, wastewater treatment, and industrial settings, providing flexibility in system design and layout.
Applications:
Chemical Processing: Ideal for use in chemical plants where the transport of corrosive liquids and gases is common, ensuring safe and efficient flow.
Wastewater Treatment: Perfect for managing the flow of wastewater and sludge in treatment plants, preventing corrosion and ensuring long-term reliability.
Pharmaceutical Industry: Useful in pharmaceutical manufacturing for transporting chemicals and solutions, ensuring purity and preventing contamination.
Food and Beverage Industry: Suitable for food and beverage processing, where hygiene and chemical resistance are critical.
Industrial Settings: Applicable in various industrial settings where corrosion-resistant piping is required, ensuring safe and efficient operations.
Preparation:
Clean the ends of the pipes to ensure a clean and tight connection. Remove any dirt, grease, or debris that could interfere with the seal.
Ensure the flange surfaces are clean and free of any burrs or imperfections.
Lubrication: Apply a small amount of pipe lubricant to the male threads of the pipes to facilitate smooth insertion into the flange.
Assembly:
Step 1: Place the sealing gasket on one end of the pipe.
Step 2: Insert the male end of the pipe into the female end of the 90-degree flange.
Step 3: Place the other sealing gasket on the second pipe.
Step 4: Insert the male end of the second pipe into the other side of the 90-degree flange.
Step 5: Align the flanges and hand-tighten the bolts to ensure proper alignment and avoid cross-threading.
Step 6: Use a wrench to tighten the bolts evenly, following a crisscross pattern to ensure uniform pressure and a tight seal.
Inspection: After installation, inspect the connections to ensure there are no leaks or misalignments.
Support: Provide adequate support for the pipes connected to the flange to prevent strain and potential leaks.
Regular Inspection: Periodically inspect the 90-degree flange for signs of wear, damage, or leaks.
Cleaning: Clean the flange and the pipe connections regularly to prevent the buildup of debris and ensure optimal performance.
Replacement: Replace the flange or sealing gasket if they show signs of wear, damage, or if they no longer provide a tight seal.
Temperature Range: Ensure that the operating temperature of the system is within the range specified for the UPVC material to avoid degradation or failure.
Pressure Rating: Verify that the 90-degree flange meets the pressure requirements of your system to ensure safe and reliable operation.
Compatibility: Check the compatibility of the UPVC material with the specific chemicals being used in your application to ensure long-term performance.
Chemical Plant: In a chemical plant, the UPVC 90-Degree Flange can be used to change the direction of a pipe carrying sulfuric acid, hydrochloric acid, or other corrosive chemicals, ensuring a secure and leak-proof connection. The flanged design allows for easy maintenance and inspection.
Wastewater Treatment Plant: In a wastewater treatment plant, the 90-degree flange can be used to change the direction of a pipe carrying wastewater and sludge, preventing corrosion and ensuring the longevity of the system. The easy disassembly feature is particularly useful for routine cleaning and maintenance.
Pharmaceutical Manufacturing: In pharmaceutical manufacturing, the 90-degree flange can be used to change the direction of a pipe carrying sterile solutions, ensuring purity and preventing contamination. The chemical resistance and smooth surface are crucial for maintaining hygiene standards.
Whether you're working on a new installation or retrofitting an existing system, the UPVC Chemical Industry 90-Degree Flange is a reliable and efficient choice for ensuring leak-proof and corrosion-resistant connections in chemical processing and other industrial projects. Its chemical resistance, durability, and ease of use make it an indispensable component in any chemical processing or industrial setting.
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