Pipe Supplies

Plastic PVC/PVDF Electric Ball Valve: Corrosion-Resistant, Acid & Alkali-Tolerant for Seawater, Sewage, and Chemical Pipelines Electric Valve

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  1. Product Features and Materials

    • These valves are specifically designed to handle corrosive fluids such as seawater, sewage, and chemicals. The PVC/PVDF materials, along with proper sealing and construction, ensure that the valve can resist the corrosive effects of these substances. For example, in a seawater desalination plant, the valve can handle the salty water without degrading over time. In a chemical pipeline, it can withstand the acids and alkalis used in the manufacturing process.

    • The ball valve design provides a reliable and efficient way to control the flow of fluids. The ball inside the valve has a hole through which the fluid can pass. By rotating the ball, the flow can be either allowed or blocked completely. The electric actuation allows for remote or automated control of the valve's position, making it convenient for use in various industrial and infrastructure settings.

    • PVC (Polyvinyl Chloride) is a widely used plastic material known for its good chemical resistance, durability, and cost - effectiveness. It can withstand a variety of chemicals and is suitable for many applications where corrosion is a concern.

    • PVDF (Polyvinylidene Fluoride) is a high - performance fluoropolymer. It has excellent resistance to acids, alkalis, and solvents, and is even more chemically resistant than PVC. PVDF is often used in more demanding chemical and industrial applications.

    • Plastic Materials (PVC/PVDF):

    • Electric Ball Valve Design:

    • Corrosion - Resistant and Acid & Alkali - Tolerant:

  2. Components and Working Principle

    • The electric actuator consists of a motor, gears, and a control mechanism. When a control signal is received (either from a local control panel or a remote control system), the motor rotates, which is then translated into the rotation of the ball through the gears. The actuator can control the position of the valve precisely, allowing for accurate flow control. The control mechanism may include features such as limit switches to ensure that the valve opens and closes to the correct positions.

    • The ball is usually made of a high - quality plastic or a corrosion - resistant material that matches the properties of the valve body. The seats, against which the ball seals, are made of an elastomeric material that provides a tight seal when the valve is in the closed position. When the ball is rotated, the flow path through the valve changes. For example, when the hole in the ball aligns with the inlet and outlet ports, the fluid can flow freely.

    • The valve body, made of PVC or PVDF, is the main housing for the ball and other internal components. It is designed to be leak - proof and to provide a smooth internal surface for the fluid to flow through. The shape and structure of the body are designed to fit the ball and ensure proper sealing and flow control.

    • Valve Body:

    • Ball and Seats:

    • Electric Actuator:

  3. Applications

    • In the chemical manufacturing and processing industry, these valves are essential for handling a wide range of chemicals. They can be used in pipelines for acids, alkalis, solvents, and other corrosive substances. For example, in a chemical reaction vessel's feed and discharge lines, the valves can control the flow of reactants and products, ensuring the safety and efficiency of the chemical process.

    • In sewage treatment plants, the valves are used to control the flow of sewage through different treatment processes. They can handle the corrosive and dirty nature of sewage without being damaged. For example, in a sludge - handling system, the valves can direct the flow of sludge to different treatment or disposal areas.

    • In marine and coastal applications, these valves are used in seawater intake and discharge systems. For example, in a seawater - cooled power plant, the valves can control the flow of seawater for cooling purposes. They can also be used in desalination plants to manage the flow of seawater through the various stages of the desalination process.

    • Seawater Systems:

    • Sewage Treatment:

    • Chemical Industry:

  4. Advantages

    • PVC - based valves, in particular, are cost - effective compared to metal valves. They offer a good balance between performance and cost, making them an attractive option for applications where a large number of valves are needed, such as in sewage treatment plants or some chemical processes.

    • The electric ball valve design allows for precise flow control and can be integrated into various automated systems. The ability to handle different corrosive fluids makes it a versatile choice for a wide range of industries and applications.

    • The use of PVC and PVDF materials provides excellent corrosion resistance, which is crucial in applications where the valve may be exposed to chemicals, seawater, or sewage. This reduces the risk of valve failure due to corrosion and increases the lifespan of the valve.

    • Corrosion Resistance:

    • Versatility:

    • Cost - Effectiveness:

  5. Installation and Maintenance Considerations

    • Regular maintenance includes checking the seals for wear and leakage. The ball and the valve body interior should be inspected for any signs of damage or debris buildup. The electric actuator's performance should be tested periodically, including the operation of the motor, gears, and control mechanism. If any issues are found, such as a leaking seal or a malfunctioning actuator, they should be addressed promptly to ensure the valve's proper functioning.

    • When installing the valve, it's important to ensure that the piping is properly aligned with the valve ports. The electric actuator should be wired correctly according to the manufacturer's instructions, and any necessary grounding should be provided. In the case of PVC/PVDF valves, it's essential to use appropriate fittings and adhesives that are compatible with the valve material to ensure a leak - free connection.

    • Installation:

    • Maintenance:


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